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zntEU - Battery Websites v01 (draft 2)-Header_MES

Battery Manufacturing

The world's 10 largest battery manufacturers use Siemens Smart Manufacturing combined with ZNT solutions

Digital Twins as a prerequisite for smart and automated battery manufacturing

Successful Smart Manufacturing in Battery Production

The rapid global adoption of electric vehicles and energy storage solutions demands an immediate scale-up of battery manufacturing. Yet, battery production remains complex, capital-intensive, and highly regulated. Even industry leaders face challenges like high scrap rates, compliance risks, costly downtime, and insufficient traceability.

Digitalization is now a decisive factor: Over 70% of battery gigafactories identify digital production management as critical for scaling and compliance. Manual processes and disconnected systems can cause up to 10% yield loss and significant rework in battery cell manufacturing. Manufacturers must evolve their production approach, leveraging digital solutions to ensure quality, transparency, and profitability at scale.

We support customers in manufacturing worldwide for more than 30 years to digitalize, optimize, and automate manufacturing processes. Our project and implementation approach is based on holistic digitalization strategies and industry-specific solutions for battery manufacturing.

MES-Lösung für die Batteriefertigung

MES solution for battery manufacturing

How to improve the efficiency of your manufacturing with increased process reliability and reactivity!
Read more
Digitalization as an opportunity

Trends and challenges in battery manufacturing

With a comprehensive digitalization strategy, battery manufacturers can leverage current trends and challenges to maintain or expand their market position, or to achieve market leadership.
Complexity With batch, continuous, and discrete processes, digitalization is essential  
Scalability Smarter, faster, better from pilot line to ramp-up phase to mass production  
Compliance

Traceability and genealogy from raw
materials, production processes, test inspection, to finished product

  
Quality

Scrap reduction through digital quality management, root cause analysis, and closed-loop feedback into production

  
MES-Lösung für die Batteriefertigung

MES solution for battery manufacturing

How to improve the efficiency of your manufacturing with increased process reliability and reactivity!
Read more